TJ owners know the drill: the 2.5L and 2.4L AMC/PowerTech four-cylinders have the torque to crawl, but the factory intake chokes them on the road — especially at highway speed or with bigger tires pushing the wind. This Flashark kit swaps the restrictive stock airbox for a Φ76 mm heat-insulated aluminum tube and a high-flow red dry filter that keeps charge temps down even when the 4.0L's exhaust manifold is baking the engine bay next door.
The tube itself is wrapped — not just painted — with a thermal insulation layer that actively rejects radiant heat from the exhaust side. Couple that with the oversized dry cotton filter and you get better throttle response, a throatier induction note, and a cleaner engine bay — all for under a hundred bucks.
Key Features
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Φ76 mm Heat-Insulated Aluminum Intake Tube — Wrapped tube with integrated thermal barrier rejects underhood radiant heat. Mandrel-bent for smooth airflow to the throttle body
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High-Flow Dry Cotton Gauze Filter — Red conical filter: chrome-plated steel upper cap 120 mm / PU lower cap 180 mm / 76 mm inlet with dedicated clamp. Washable, reusable, no oiling ever required
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Precision Reducer Coupler — Φ63 × Φ76 mm silicone reducer transitions cleanly from the intake tube to the factory throttle body inlet
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Breather Hose Included — Reinforced D19-d13 × 175 mm hose with Φ10 breather nipple, direct match to factory PCV routing on both 2.5L AMC and 2.4L PowerTech engines
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Complete Mounting Hardware — Copper-bushed aluminum anchor mount (M6), anti-vibration foam strip (560 mm), 2× stainless narrow-band clamps (84×108 mm), and all M6 fasteners
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Bolt-On Installation — Uses factory airbox mounting points on TJ chassis. No cutting, no welding, reversible in under 60 minutes
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No Check Engine Light — Maintains correct MAF/IAT sensor positioning and factory breather routing on naturally aspirated 2.5L and 2.4L applications
Features:
- Made of high-quality T-304 aluminum material for strength and durability
Lightweight high air flow racing performance spec. design
- Our air intake helps the engine to draw in more and colder air resulting in better throttle response and higher explosive horsepower output
- Improves up to 95% filtration efficiency
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This intake kit can be set up using common tools in under 60 minutes.
- Air filter is Micro Cotton Gauze Type Filter Material, Washable with Water or Soap, and Reusable
- It increases 5 to 10 horsepower and 6 to 8 percent of torque and improves gas mileage. It also adds a sporty, aggressive engine sound for an enhanced driving experience.

Confirmed compatible — 1997–2006 Jeep Wrangler TJ
| Spec |
Detail |
| Air Filter Type |
Dry cotton gauze (no oil required) |
| Material |
Heat-insulated aluminum piping (thermal-wrapped) |
| Main Intake Pipe Diameter |
Φ76 mm (3") |
| Air Filter Dimensions |
Upper cap 120 mm (steel) / Lower cap 180 mm (PU) / Inlet 76 mm |
| Reducer Coupler |
Φ63 × Φ76 mm silicone |
| Breather Hose |
1× reinforced D19-d13 × 175 mm |
| Breather Nipple |
Φ10 mm brass |
| Clamps |
2× narrow-band stainless steel 84×108 mm |
| Anti-Vibration Strip |
1× foam 560 mm |
| Mounting Hardware |
Aluminum bracket + copper-bushed anchor M6 + all washers and nuts |
| Protective Cover |
1× plastic shield |
| Weight |
Approx. 2.9 kg |
| Estimated Install Time |
45–60 minutes |
Easy Return Policy
Every order comes with a 14-day free return, provided the item is brand new, uninstalled, and in its original packaging. We cover return shipping for quality issues. Refunds are processed within 3-5 business days. Click for Return Policy