Diesel truck owners go the extra mile when it comes to increasing the functionality of their trucks. Trying extra upgrades is one option, but this could result in the release of excess energy. Deleting the EGR from your engine is another choice that could help in solving low horsepower issues. Just like owners, manufacturers keep adding new features to increase the efficiency. An exhaust gas recirculation system is one of those modifications. But from the owner’s point of view, they do not seem ideal. Why so? Let’s dig deeper!

How to Delete the EGR?

The EGR system cools down the exhausted air and directs it back to the engine. Many manufacturers have utilized this system for years to reduce emissions. However, besides the benefits, it has more disadvantages, which may cause a removal of the system. One of the many reasons you may need to remove the EGR from your Ford engine is it slows down the engine's efficiency. The cooler the air in the combustion chamber, the harder it gets to combust.

It may also impact the fuel economy and clog intake manifolds. Thus, it is always a smart decision to delete the EGR with proper guidance. There are two ways to delete or remove the EGR. The first method involves deep technical knowledge and is done manually by removing the valve and blocking the intake and ports. Other reliable method is to install the EGR delete Kit. The kits are designed differently for each model. But this could be a bit complicated to install. Thus, always follow the instructions.

Flashark For 2003-2010 6.0L Ford Powerstroke Diesel EGR Delete Kit

Benefits of the EGR Delete Kit

  1. The EGR systems are designed to reduce oxygen in engine cylinders. This leads to lesser horsepower. EGR delete kit helps in improving the horsepower.
  2. Low oxygen levels impact the acceleration of the engine. The soot buildup in air intake pipes restricts airflow and affects the throttle. Deletion of EGR may help with this throttle effect.
  3. The EGR system may disturb the fuel performance. Deleting it will remove the restrictions, which will ultimately result in better fuel efficiency.
  4. The clogging EGR valve, cooler, and DPF filter require extra maintenance. So, deleting the EGR system will help in the reduction of maintenance costs.
Flashark For 2003-2010 6.0L Ford Powerstroke Diesel EGR Delete Kit

Top Selling EGR Delete Kits

Listed below are a few top-rated EGR Delete kits.

1. 2004-2005 6.6L Chevy GMC Silverado LLY Duramax Diesel EGR Delete Kit (Upgraded)

 Flashark 2004-2005 6.6L Chevy GMC Silverado LLY Duramax Diesel EGR Delete Kit

EGR delete kit for 2004 & 2005 6.6L Chevy GMC Silverado LLY Duramax Diesel. EGR delete stands for exhaust gas recirculation delete and is used in gasoline and diesel engines. With this EGR delete kit, you can remove your EGR valve & EGR cooler. It is designed to recirculate engine coolant faster and more efficiently than the stock EGR system.  This is the upgraded version, it has an additional high-flow intake tube so that the coolant can circulate, which will bring 5°C cooling compared to the ordinary version EGR delete kit for 2004-2005 6.6L Chevy GMC Duramax LLY Diesel. 

2. 2003-2010 Ford Powerstroke 6.0L Diesel


Flashark For 2003-2010 6.0L Ford Powerstroke Diesel EGR Delete Kit

6.0L Powerstroke Diesel EGR  is a dynamic choice designed to amplify performance for 2003-2010 Ford F250, F350, F450, and F550 vehicles. This package also contains an intake elbow kit. Mandrel bent tubing, TIG welding, and pressure testing of the elbow kit ensure robustness and optimal boost pressure management. The kit is manufactured using quality stainless steel that eliminates the need for up pipe, turbo, and manifold.

3. 2011-2023 Ford Powerstroke 6.7L – Ordinary


Flashark For 2011-2023 6.7L Ford Powerstroke Diesel EGR Delete Kit (Ordinary)

This  6.7L EGR Delete Kit stands as a comprehensive solution for the 6.7L Powerstroke engine. Made of CNC-machined billet aluminum and stainless steel, it ensures durability.

The package has:

  • An exhaust manifold block-off plate for an EGT sensor
  • An intake block-off plate
  • A coolant block-off plate
  • A hose clamp
  • A vacuum cap
  • A pressure sensor
  • 3 sets of 8mm bolts
  • Flat washers
  • Zip-ties

Ford Powerstroke 6.7L EGR Delete kit fits certain Ford F250, F350, F450, and F550 Super Duty models.

4. 2015-2016 Ford Powerstroke 6.7L – Upgraded


Flashark 2015-2016 6.7L Ford Powerstroke Diesel EGR Delete Kit (Upgraded)

 If you own models from 2015 and 2016, the upgraded kits are available to ensure these fit properly. This 6.7L EGR delete kit (upgraded) is a modified version with an extra plate. This plate lets the coolant flow, which helps cool the engine by 5°C more compared to the regular version of the EGR delete kit designed for the same engines from 2015 to 2016.

Safety Tips for Installation

  • First, ensure that the EGR Delete kit is compatible with your truck.
  • Don’t forget to unplug the battery before getting started with the delete kit installation process.
  • Use protection gear, such as safety gear and gloves, to ensure maximum protection.
  • Try spraying penetrating spray on bolts to make them easier to lose.
  • Strictly follow the instructions provided by the manufacturer.
Flashark 2015-2016 6.7L Ford Powerstroke Diesel EGR Delete Kit (Upgraded)

Is it Worth a Try?

The EGR Delete kits are designed to improve your engine’s performance. These kits help by removing the Exhaust Gas Recirculation system, which can lead to increased power and reduced carbon buildup. However, modifying the EGR system might lead to emissions-related legal issues. If you want enhanced engine performance and are willing to take on the potential legal and technical implications, giving the EGR delete kit a try might be worthwhile.

Egr delete kit

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